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Industrial & Operational Intelligence

Capture signals from the field, make operations visible, and turn insight into action. This capability combines real-time platforms with high-value use cases to reduce downtime, energy waste and logistics cost.

Real-time visibility (edge → cloud)

Platform-first architecture for scale

KPI-led use-case design (OEE, energy, service level)

Pilot → rollout model across sites/lines

Data quality, security and operating model

Benefits

Transform operations with real-time intelligence

Measurable impact through data-driven operational excellence and predictive insights

Fewer unplanned stoppages via predictive signals

Lower energy cost through baselines and anomaly detection

Better planning via optimisation and scenario analysis

Near real-time action loops for operations teams

Proven ROI via KPIs and measurement cadence

Scale confidently across sites and asset types

Proof

What you get

Comprehensive deliverables that connect data sources to measurable business outcomes

Source inventory

(PLC/SCADA/sensors/ERP/MES/CMMS, etc.)

Real-time event model + taxonomy

KPI baseline

(OEE, downtime, energy per unit, OTIF, etc.)

Use-case portfolio

Use-case portfolio (impact × effort × readiness)

Pilot scope

(Site/line/equipment + success criteria)

Platform architecture

(Edge ingestion, storage, analytics)

Dashboards

Alerting approach for operations teams

Scale roadmap

(sites, governance, operations)

CSI backlog

(Continuous improvements + next use cases)

Typical performance improvements

How it works

How it works

A systematic approach from discovery to scale across your operational environment
1

Discover

Target KPIs, current pain points, available data

2

Design

Platform blueprint + event model + quality/security

3

Pilot

Measured delivery for selected use cases

4

Operate

Pipelines, alerts, SOP/response loop

5

Scale

Expand across sites and use-case portfolio

Services

Industrial intelligence services

Specialised services covering the full spectrum of operational intelligence needs

SRV-021

Industrial IoT Data & Real-Time Operations Platform

An industrial IoT data and monitoring platform service that collects real-time data from field devices and sensors, normalises and enriches this data to make it usable for dashboards, alarms and analytical models; providing operational visibility.

Field Discovery & Protocol Analysis

Edge Architecture Design

Ingestion & Streaming Pipeline Design

Data Model & Metadata Standardisation

Setup: 6-8 weeks

SRV-018

Predictive Maintenance & Production Intelligence

A predictive maintenance and production analytics service that uses machine and production line data to identify faults and performance anomalies in advance, reduces unplanned downtime, and transforms maintenance processes into data-driven operations.

Discovery & Asset Mapping

Data Integration & Modelling

Modelling & Prediction

Validation & Tuning

Setup: 8-10 weeks

SRV-019

Energy & Sustainability Intelligence

A service that monitors energy consumption and environmental indicators at facility, line and equipment level, identifying wastage points, inefficient operating models and improvement opportunities; delivering analytics reporting and optimisation aligned with sustainability goals.

Discovery & Measurement Mapping

Target Model & KPI Design

IoT & Data Integration

Analysis & Optimisation

Setup: 6-8 weeks

SRV-020

Supply Chain & Distribution Optimisation

A supply chain analytics service that analyses supply, inventory, order and distribution data to provide optimisation across inventory levels, warehouse locations and distribution routes; aiming to improve service levels whilst reducing costs.

Discovery & Data Mapping

Target Model & KPI Definition

Data Model & Pipeline Design

Inventory Optimisation & Demand Forecasting

Setup: 8-10 weeks

Related (as needed)

SRV-010

AI & Data Assessment

An assessment service that produces an actionable AI and data transformation plan by analysing current data assets, data architecture and business objectives to identify suitable use case scenarios, requirements and roadmap for artificial intelligence and analytics.

Discovery — Toolkit Question Set Usage

Data Architecture & Governance Evaluation — Toolkit Maturity Model

AI/ML Readiness Analysis — Toolkit AI Readiness Matrix

Use Case & Business Value Analysis — Toolkit Scoring Engine

Setup: 8-10 weeks
Journeys

Industrial intelligence journeys

Strategic pathways for scaling operational intelligence across your organisation

Platform-first scale
Readiness → pilot → scale
Ops → commercial alignment
Resources

Industrial intelligence resources

Templates, guides, and tools to accelerate your operational intelligence journey

OEE loss tree template

Comprehensive framework for categorising and analysing availability, performance, and quality losses in production environments
Excel • 6 sheets

Downtime classification guide

Standardised taxonomy for categorising unplanned stoppages with decision trees and example scenarios for consistent classification
PDF • 14 pages

Energy baseline worksheet

Step-by-step methodology for establishing energy consumption baselines by equipment, production line, and facility with normalisation factors
Excel • 8 sheets

Use-case prioritisation matrix

Framework for scoring and ranking use cases based on business impact, implementation effort, and organisational readiness
Excel • 4 sheets

Pilot scope canvas + KPI sheet

One-page canvas for defining pilot boundaries, success criteria, measurement approach, and stakeholder responsibilities
PDF • 2 pages

Implementation playbook

Complete guide covering discovery, design, pilot execution, and scale-up with checklists, templates, and best practices
PDF • 42 pages
FAQ

Frequently asked questions

Common questions about industrial and operational intelligence
Do we need a platform first, or can we start with a use case?

Turn operational data into measurable outcomes

In 15 minutes, we’ll identify data sources and the highest-ROI first pilot

Fast use-case scoping • Typical response: 24 hours • No long-term commitment required